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Home » Whitepaper » KG’s Commitment to Combating Counterfeit Bearings KG International What Are Counterfeit Bearings And How Do They Impact Operations? Counterfeit bearings are deceptive replicas, often crafted from inferior materials and substandard processes, yet marketed under established brand names. These fraudulent products inflict significant economic damage on both manufacturers and consumers by diluting brand integrity and undermining genuine products. More critically, the use of such low-quality bearings poses severe safety hazards. Their tendency to fail prematurely can lead to catastrophic failure of machinery, disrupting operational efficiency and reliability. The broader implications include increased maintenance costs, significant operational downtime, and heightened risks to safety and property. Ultimately, the presence of counterfeit bearings jeopardizes business continuity and tarnishes corporate reputations. Where Do Counterfeit Bearings Originate And What Are Its Consequences? Counterfeit bearings often originate from regions with less stringent regulatory oversight and enforcement. These fake products are typically produced in facilities that intentionally bypass the quality controls and standards required in legitimate manufacturing. The lack of legal consequences or the presence of a lucrative black market encourages this practice. Once manufactured, they are distributed globally, infiltrating markets through various channels such as unauthorized distributors, online marketplaces, and sometimes even through the supply chains of unsuspecting businesses. The complexity of global supply chains makes it challenging to trace the origin of these counterfeits, further complicating the efforts to combat their proliferation. Now let’s understand the consequences, according to World Bearings Association, industries are facing huge downfall, such as: 4.2 trillion Drained from global eonomy 5.4 million Jobs worldwide at risk 39 percent Of fakes posed danger to lives What Are The Features Of Counterfeit Bearings? Counterfeit bearings often possess several distinct features that set them apart from genuine products, though these may not always be immediately obvious to the untrained eye. Here are some common characteristics of counterfeit bearings: 1. Inferior Materials: Counterfeit bearings are typically manufactured using lower-grade metals and materials which evade the standard procedure. This results in significantly reduced durability and overall performance, leading breakdowns and failures. 2. Poor Workmanship: These bearings often exhibit inconsistent manufacturing quality, including rough surfaces, uneven finishes and void standard tolerances. The imprecise dimensions can cause improper fitting and increased wear and tear. 3. Incorrect Branding: Counterfeit products often misuse brand names and logos, with slight variations in font, color, or placement. These subtle differences can be difficult to spot but are key indicators of authenticity issues. 4. Lack of Traceability: Genuine bearings usually have unique serial numbers, barcodes, or QR codes that allow for traceability back to the manufacturer. Counterfeit bearings often lack these identifiers, making it impossible to verify their origin. 5. Inadequate Packaging: The packaging of counterfeit bearings is often flimsy and lacks proper labeling. It may also be missing the authentic documentations and certifications that are typically provided with genuine brands. 6. Performance Issues: Counterfeit bearings are prone to higher rates of premature failures. They typically exhibit poor load capacity, lack detailed information on internal and external tolerances, and have inaccurate bearing geometry, all of which can compromise the performance of the machinery in which they are used. 7. Pricing Discrepancies: Counterfeit bearings are frequently sold at prices that appear exceptionally low, signaling lower production costs and inferior quality. However, over time, it has been observed that the price difference between counterfeit and genuine products can be minimal, making it difficult for consumers to discern authenticity based solely on price. In such scenarios, counterfeit suppliers exploit customers by selling fake products at prices similar to genuine ones, thereby maximizing their profit margins while deceiving them. How To Spot Fake Bearings? Key Indications To Watch For Spotting counterfeit bearings is essential for maintaining the reliability and safety of your machinery. Identifying fake bearings involves vigilance for unusual product markings or appearances, unexpected failures, and unusually quick delivery times. These indicators suggest that the bearings may not be genuine and require further verification. Here are some tips to help you differentiate: Authentic Bearings 1. Product MarkingsAuthentic bearings will always have clear product markings Fake Bearings Fake bearings will have misspellings, unclear product markings or no markings at all 2. Packaging Quality and Logos High-quality, sturdy packaging boxes with clearly defined logos & consistent branding Poor quality, flimsy packaging with blurred or incorrect logos and text 3. Product Quality and Finish High-quality finish with no rough edges, uniform surface, and precise dimensions Rough edges, uneven surface, and noticeable imperfections in the finish 4. Serial Numbers and QR codes Unique serial numbers and QR code that can be verified with KG Missing, duplicate, incorrect or no serial numbers and QR codes 5. Documentation Comes with certificate of authenticity, warranty cards etc., inside the box Lacks proper documentation, no warranty, and includes vague/incorrect information How Is KG Addressing The Challenge Of Counterfeit Bearings? KG is proactively addressing the challenge of counterfeit bearings through a comprehensive approach focused on quality assurance, robust supply chain management and customer education. Here are the key strategies KG is employing:1. Quality Assurance and Verification Laser Marking Techniques: KG uses advanced laser marking and engraving techniques to place unique identifiers on truck bearings, making it easier to verify authenticity Serial Numbers and QR codes: Each box is marked with a unique bearing number and QR code that can be verified with KG, ensuring you have an authentic product. 2. Innovative Packaging Solutions Tamper Evident Packaging: KG uses tamper-evident packaging to ensure that products cannot be opened without detection. 3. Partnerships and Supplier Screening Authorized Distributors: KG works with a network of authorized distributors and suppliers who have undergone rigorous screening processes to ensure they adhere to KG’s high standards. Supply Chain Audits: Regular audits and inspections of suppliers and distributors are conducted to maintain the integrity of the supply chain and prevent counterfeit products from entering the market. 4. Legal Action and Market Surveillance Legal Measures: KG actively pursues legal action against counterfeiters, working with law enforcement agencies to identify and prosecute those involved in the production and distribution of fake bearings. Market Surveillance: Continuous monitoring of the market for counterfeit

Home » Whitepaper » Driving Efficiency in Your Bearing Spend KG International Understanding the sources of bearing procurement inefficiency In the rigorous landscape of industrial operations, efficiency and longevity of heavy machinery are nonnegotiable. Critical components such as bearings and lubrication are the linchpins in maintaining optimal operational continuity and preventing costly downtimes. However, procurement inefficiencies often lead to unnecessary expenditure and diminished machinery life. Contamination from the relentless operative environment significantly accelerates wear and tear, jeopardizing both productivity and the longevity of equipment and machinery. Proactively addressing procurement and maintenance challenges like below are essential for safeguarding equipment functionality: a. Incorrect bearing selection and technological ignorance Bearing selection might seem like a mundane task, but it’s far from it. Choosing the appropriate bearing is crucial for maintaining seamless production. Factors such as load capacity, speed, temperature, and environmental conditions are critical to avoid accelerated wear, premature failure, and costly production stoppages. b. Insufficient focus on proper training and maintenance Lack of proper training on bearing maintenance can significantly impact bearings’ life, resulting in premature bearing failure. Mostly such failures are attributed to one or more of the following causes: Mishandling in storage and transportation Incorrect selection of shaft and housing fits Lack of mounting practice and missing layouts Insufficient knowledge about the application Defective bearing seats in shafts and housings Defective bearing seats in shafts and housings c. Overspending due to misconceptions about the superiority of European/Japanese bearings This assumption has led to overspending in procurement. Technological advancements, material science, and globalization have minimized quality disparities among global manufacturers. Emerging companies like KG International offer high-quality bearings at competitive prices. Today, a bearing’s origin is less reflective of its quality due to enhanced manufacturing and quality control standards. d. Focusing excessively on price while neglecting quality Prioritizing lower cost over quality in bearing selection can lead to premature wear and failure, necessitating frequent replacements. This not only increases long-term expenses but also disrupts machinery operations, causing unexpected downtimes and heightened maintenance demands. Such cost-cutting measures compromise the overall efficiency and reliability of equipment e. Lack of knowledge and investment towards bearing life improvement Bearings failure results in significant unrecovered costs in lost production and equipment replacement. Proactive investment in identifying and addressing the onset of issues is crucial to maintaining asset efficiency and balancing the costs of monitoring, maintenance, and repairs. Why should you choose KG Ultra? KG Ultra bearings are meticulously designed for precision applications demanding the utmost in accuracy, speed, and rigidity. Engineered for intense, heavy-duty operations, these premium bearings have earned a global reputation for defining excellence in reliability and efficiency. By opting for KG Ultra, you gain access to:a. Extensive Range : A complete range of bearings to make your operations more competitive, productive, and profitable: b. Technical Superiority:  Focused on improving your total cost of ownership by providing: ISO tolerance class 6 ISO 492, P6, Tighter tolerance than normal Component hardness controlled to 58 – 64 HRC Component hardness controlled to 58 – 64 HRC Raw material: GCr15, equivalent to AISI 52100 and DIN 100Cr6 Leading QA systems performing 130% component checking in China and Dubai All parts and components manufactured under a single roof for total control c. ROI and Unit Economics: Bearing selection is contingent on finding the right balance between cost and life and ensuring that all bearings are fit for purpose. The below graphs on price vs quality between KG Ultra and its alternatives establishes why KG Ultra is the right choice for driving meaningful ROI and dollar savings no matter what you are using today: Fig. a. KG Ultra offers equal or better quality than economical European bearings within a 0%-20% range, at a price benefit of 20%-30%. Fig. b. KG Ultra attains near-equivalent quality to Japanese bearings within a 10%-30% range, while offering considerable cost savings of 40%-50%. Fig. c. KG Ultra offers comparable quality within 20%-40% of Premium European Bearings, with a significant price benefit of 60%-80%.d. Automated Lubrication: In association with Dropsa, we enable peak performance of your machinery by ensuring: The accurate lubricant quantity at the exact interval providing precise lubrication amounts, avoiding over or under-lubrication A continuous, automated supply of lubricant, reducing manual testing and human errors Significant savings in repair, failure, and labour costs e. Packaging Revolution: We believe that great products deserve great packaging. The new KG Ultra packaging offers:  A sleek, innovative, and informative design with a modern look for easy identification Enhanced product protection for shipping and storage, ensuring your shipment arrives in perfect condition Eco-friendly materials demonstrating our dedication to sustainability and reducing our carbon footprint Contact us for comprehensive bearing services and support Ensuring the longevity and optimal performance of your bearings begins with proper training and support. At KG, we are dedicated to delivering top-notch bearings and exceptional customer services to our valued customers by offering: Product selection support to ensure smooth operation Technical training and application engineering support Grease and oil lubrication selection and automated system installation Installation support to ensure bearing protection Condition monitoring and stock monitoring to maximize uptime Failure analysis to determine improvement opportunities Reach out today for unparalleled bearing solutions and support. Our team is ready to assist you in choosing the right bearing for your needs. Choose KG for seamless integration and continuous performance enhancements. Email us at sales@kginternational.com or WhatsApp at +971 50 700 8262 and visit our website www.kginternational.com for more details. Share this post Recent Whitepaper

Home » Whitepaper » A Critical Imperative for Maximizing Production Efficiency KG International Abstract In today’s highly competitive industrial landscape, maximizing production efficiency is of paramount importance for all industries. A critical factor influencing operational performance is the quality of fuel and oil. This white paper meticulously explores various contamination types, highlighting their implications and the imperative of sustained operational efficiency. By focusing on bulk filtration, it showcases the versatility of KG Filter Carts in enhancing performance and cost-effectiveness. This paper underscores the significance of filtration system in achieving seamless industrial operations, ensuring longevity and reliability. Type of contamination and its effects​ Effective fuel and oil management is vital to ensure the smooth operation of machinery and equipment in every industry. Failure to maintain clean fuel and oil can lead to numerous detrimental effects. This section delves into the key consequences of using contaminated fuel and oil. Type of Contaminants Effects on Fuel and Oil Effects on Engine Life Effects on Environment Particulate Potential clogging in fuel injector Likelihood of short engine life Likelihood of short engine life Water Corrodes metal parts Forms oxidation Basis of acid rain and pollution Chemical Alteration in fuel properties Corrosion of engine components Responsible for air pollution and contributes to climate change Metal Particles Decrease fuel efficiency Engine overheat, damage to fuel injectors Risks to soil, crops and live stocks Understanding clean fuel and oil Contaminant free fuel and oil is paramount to overall efficiency of engine and prolonging the lifespan of machinery. The ISO 4406 and NAS 1638 cleanliness codes offer standardized methods to evaluate fluid cleanliness. ISO 4406 provides three numerical values detailing the particle quantity in specific size ranges: 4 μm and larger, 6 μm and larger, and 14 μm and larger. In contrast, the NAS 1638 method differentially counts particles in size intervals of 5-15μm, 15-25μm, 25-50μm, 50-100 μm, and >100 μm.For many equipment, an incoming cleanliness adhering to the ISO standard is typically 22/21/18. This indicates, for a 100ml fuel sample at an ISO level of 22, that there are between 2 to 4 million particles present. However, optimal machinery operation often requires a cleanliness closer to an ISO standard of 14/13/11. Utilizing KG Filter Carts guarantees high filtration efficiency, ensuring NAS level 4 clean oil. Ensuring such cleanliness levels significantly reduces wear and tear, providing optimal equipment performance and longevity. ISO 4406 Cleanliness Code ISO Code Number No of Particles per 100ml More Than Up to and including 24 8,000,000 16,000,000 23 4,000,000 8,000,000 22 2,000,000 4,000,000 21 1,000,000 2,000,000 20 500,000 1,000,000 19 250,000 500,000 18 130,000 250,000 17 64,000 130,000 16 32,000 64,000 15 16,000 32,000 14 8,000 16,000 13 4,000 8,000 12 2,000 4,000 11 1,000 2,000 10 500 1,000 9 250 500 8 130 250 7 64 130 6 32 64 BEFORE FILTERATION AFTER FILTERATION What is bulk filtration and how does it work? Bulk filtration is a comprehensive solution designed to remove contaminants from large quantities of fuel and oil, ensuring their cleanliness and optimal quality. This process involves the use of advanced filtration systems specifically designed for high-capacity applications. The bulk filtration process typically consists of multiple stages, each targeting different types of contaminants. KG Filter Cart uses SINGLE PASS FILTRATION technique to remove all contaminants and can be utilized in both in-plant machinery and mobile equipment. Below are the stages of KG Bulk Filtration systems: Main filtration in this stage, the fuel or oil flows through fine filtration media, such as high-quality filter cartridges. This stage consists of particulate filter designed to capture smaller particles, including those invisible to the naked eye, ensuring the fuel or oil is thoroughly purified. Water absorbing technology Water contamination is a common issue in fuel and oil systems. KG Filter Carts incorporate specialized technology to separate and remove free water from the fuel or oil. Bulk filtration streamlines and expedites the cleaning process, offering a remarkably efficient solution. Traditionally, users would invest nearly half a day in cleansing equipment or storage tanks, incurring substantial labor expenses while grappling with operational downtime, untidy premises, and unsafe work conditions. KG International has ingeniously engineered systems for uninterrupted operation. These systems seamlessly integrate into prevailing fuel or oil storage and distribution frameworks, ensuring a smooth implementation devoid of any disruptive factors. The procedure of flushing is remarkably simple: insert the suction end of the hose at the tank’s inner base and the delivery end at a midpoint within the tank, initiate the pump and clean the entire tank within minutes. Product range and use cases KG Bulk Filtration solutions offer a diverse range of products that cater to unique demands, ensuring clean fuel and oil, improving equipment performance, and reducing overall maintenance costs. Every product in our range is meticulously crafted to fulfil these objectives. The use of premium-grade filter media guarantees high filtration efficiency and consistency in performance across multiple applications by effectively capturing particulate, water, and other contaminants. The pump used in the system is manufactured by an Italian company, PUS. With the capacity of 25 LPM, the pump can be used to filter Diesel, Lube Oil, Hydraulic or Gear Oil. A point to remember is when the liquid is changed, the filter needs to be changed as well.The filters used in filtration systems are made in collaboration with the HIFI Filters, known for being leaders in filtration solutions. Products Description Operating Pressure Burst Pressure Media Use Cases SHR 536F04 V β(4μ) ≥ 2000 24 bar 55 bar FiberGlass Automotive, Industrial, Commercial vehicles, Construction and Mining SHR 536F07 V β(7μ) ≥ 2000 24 bar 55 bar FiberGlass Automotive, Industrial, Commercial vehicles, Construction, Mining and Steel SHR 536F25 V β(25μ) ≥ 2000 24 bar 55 bar FiberGlass Automotive, Industrial, Commercial vehicles, Construction, Mining and Steel SNR 536AB0 V Water absorbing Absorbent Coupled with all the filters to remove free water from fuel and oil Features of KG Filter Carts Single Pass Filtration: The KG Filter Cart cleans the fuel in a single pass, significantly reducing the time spent in flushing oil. This ensures that filtration is only required when putting fuel or oil into service, thus minimizing additional cleaning time. Highest Beta Ratio in the market: Beta ratio is a crucial