Bulk Filteration and its Importance
In today’s volatile business landscape, companies must ensure product longevity and environmental responsibility, all while dealing with low-quality fuel. Contaminated fuel and lubricants are a leading cause of equipment downtime and harmful emissions, resulting in increased costs and reduced equipment lifespan. This contamination can harm injectors and pumps, causing unpredictable filter clogs and costly engine damage.
To optimize equipment performance, reduce emissions, streamline workforce operations, and enhance long-term value of your investment, it is imperative to prioritize the use of clean fuels and lubricants. Bulk filtration emerges as the key solution, effectively improving fuel quality by flushing fuel and removing specified-sized particles and free water.
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Benefits Of Bulk Filtration
Maximizes the life of your fuel/oil resulting in direct savings
Maximizes the life of your machines, engines and pumps
Reduces chances of shutdowns
Cleaner emissions to improve the air quality and health of your work sites
Cleans Diesel oil, Hydraulic oil, Lube oil, Gear oil, and Transformer oil
Applications
Filters new fluid before putting it into service
Transfers fluid from drums or storage tanks to system reservoirs
Removes free water from the system
Used with fluids such as hydraulic, transmission, gear and lube oils
The KG Filter Cart
Product Feature
Enabling Industry 4.0 With The KG Filter Cart
All KG Filter Carts have optionality to be supplied with digital, connected, laser particle counters. These premium particle counters are integrated with the cart and require no additional effort to install but allow for active, wireless reporting to your browser of choice. This can ensure that carts are being used to the maximum potential and that they are in strong working condition at all times. They also help giving a more accurate indication of when filters need to be replaced and allow to add accessories like flow meter to track liquid passed through the hose. The KG team can also support with monitoring and share updates as and when required. Please reach out to learn more about how KG can help with bringing Industry 4.0 to you!
Product Data Sheet For Oil Viscosities Up To 200 CST
The KG Filtration System is a practical and portable solution for offline filtration, flushing, and fluid transfer. It is suitable for use with both in-plant machinery and mobile equipment to achieve and maintain the appropriate ISO cleanliness levels. By using HIFI-KG bulk filters, the system can effectively remove 99.95% of abrasive particulates in a single pass. In addition, a Water Absorbing Filter is utilized to eliminate any present water. The system is equipped with a robust vane pump, enabling efficient fluid transfer and filtration.
Key Features
Frame | Carbon steel with drip pan at the base |
Motor | 220V 50Hz Single Phase (three-phase upon request) |
Filter Heads | Single, medium pressure, cast aluminium head (dual head available upon request) |
Dimensions |
|
Pump | Vane pump; 25/50 LPM flow rate; relief valve |
Hoses | 5m hydraulic hoses (suction and delivery); stainer supplied for pump protecton |
Power Panel | Sealed, protected,waterproof power switch |
Measurement Systems |
|
| Product | Description | Premium Fittings | High Quality Italian Pump | Extra Durable Wheels | Highly Effective Filtration | Integrated Monitoring | Online Connectivity |
|---|---|---|---|---|---|---|---|
KGFC04 | KG Filter Cart with 4μm filter | ||||||
KGFC07 | KG Filter Cart with 7μm filter | ||||||
KGFC25 |
KG Filter Cart with 25μm filter | ||||||
KGFC04E | KG IoT-Enabled Filter Cart with 4μm filter | ||||||
KGFC07E | KG IoT-Enabled Filter Cart with 7μm filter | ||||||
KGFC25E | KG IoT-Enabled Filter Cart with 25μm filter | ||||||
KGFWAP | KG High Low Water Absorption Cart |
Advantages of KG-HIFI Bulk Filters
HIFI-KG bulk filters offer several advantages, including:
Fiber glass media that effectively prevents contamination from entering the system.
Single pass filtration that can remove all types of contaminants in one go
ß2,000 - ß10,000 vs. industry standards of ß200 only
The most cost-effective solution available
Bulk Filters
| Main Data | Filter Media |
| ||||
|---|---|---|---|---|---|---|
Product Number | Direction Of Flow | Maximum Working pressure | Temperatire Range | Media Type | Micron Rating | Application |
SHR 536F07 V | Out/In | 24 bar | -25°C to +120°C | Fiberglass | β(7μ) ≥ 2000 | Hydraulic oil |
SHR 536F25 V | Out/In | 24 bar | -25°C to +120°C | Fiberglass | β(25μ) ≥ 2000 | Gear oil/engine oil (high viscous fluids) |
SHR 536F04 V | Out/In | 24 bar | -25°C to +120°C | Fiberglass | β(4μ) ≥ 2000 | Diesel/ transformer oil (Low viscous fluid) |
Water Absorbing Filters
N° Hifi | Port Size BSP | β 2000 | Media | Dimensions | Applications | |
Height | Outer Dia θ Ext | |||||
SNR536AB0 V | 1" 3/4 -12 UN | 40 | Absorbent | 360 | 117 | Removal of free water |
N° Hifi | Port Size BSP | β2000 | Media | Dimensions | Applications | |
Height | Outer Dia θ Ext | |||||
SNR536AB0 V | 1"3/4 -12UN | 40 | Absorbent | 360 | 117 | Removal of free water |
Beta ratio (symbolized by ß) is a formula used to calculate the filtration efficiency of a particular fluid filter using base data obtained from multi- pass testing
Analyzing Your Fuel / Oil Contamination Standards
Maintaining a well-defined contamination standard is crucial. The following tables provide guidance on achieving the appropriate cleanliness code:
ISO PARTICLE CLASS STANDARD
| ISO 4406 Cleanliness Code | ||
|---|---|---|
ISO Code Number | No of Particles per 100 ml | |
More Than | Up to and including | |
24 | 8,000,000 | 16,000,000 |
23 | 4,000,000 | 8,000,000 |
22 | 2,000,000 | 4,000,000 |
21 | 1,000,000 | 2,000,000 |
20 | 500,000 | 1,000,000 |
19 | 250,000 | 500,000 |
18 | 130,000 | 250,000 |
17 | 64,000 | 130,000 |
16 | 32,000 | 64,000 |
15 | 16,000 | 32,000 |
14 | 8,000 | 16,000 |
13 | 4,000 | 8,000 |
12 | 2,000 | 4,000 |
11 | 1,000 | 2,000 |
10 | 500 | 1000 |
9 | 250 | 500 |
8 | 130 | 250 |
7 | 64 | 130 |
6 | 32 | 64 |
| NAS 1638 Cleanliness Code | |||||
|---|---|---|---|---|---|
Class | Maximum Number of Particles / 100 ml | ||||
5-15 | 15-25 | 25-50 | 50-100 | >100 | |
00 | 125 | 22 | 4 | 1 | |
250 | 44 | 8 | 2 | ||
1 | 500 | 89 | 16 | 3 | 1 |
2 | 1000 | 178 | 32 | 6 | 1 |
3 | 2000 | 356 | 63 | 11 | 2 |
4 | 4000 | 712 | 126 | 22 | 4 |
5 | 8000 | 1425 | 253 | 45 | 8 |
6 | 16,000 | 2850 | 506 | 90 | 16 |
7 | 32,000 | 5700 | 1012 | 180 | 32 |
8 | 64000 | 11400 | 2025 | 360 | 64 |
9 | 128000 | 22800 | 4050 | 720 | 128 |
10 | 256000 | 45600 | 8100 | 1440 | 256 |
11 | 512000 | 91200 | 16200 | 2880 | 512 |
12 | 1024000 | 182400 | 32400 | 5760 | 1024 |
NAS TO ISO CHART
ISO Code | NAS Class | |
23/21/18 | 12 | |
22/20/18 | -- | |
22/20/17 | 11 | |
22/20/16 | -- | |
21/19/16 | 10 | |
20/18/15 | 9 | |
19/17/14 | 8 | |
18/16/13 | 7 | |
17/15/12 | -- | |
16/14/12 | 6 | |
16/14/11 | -- | |
15/13/10 | 5 | |
14/12/09 | 4 | |
13/11/08 | 3 | |
12/10/08 | 2 | |
12/10/07 | -- | |
12/10/06 | 1 | |
ISO Code | NAS Class | |
23/21/18 | 12 | |
22/20/18 | -- | |
22/20/17 | 11 | |
22/20/16 | -- | |
21/19/16 | 10 | |
20/18/15 | 9 | |
19/17/14 | 8 | |
18/16/13 | 7 | |
17/15/12 | -- | |
16/14/12 | 6 | |
16/14/11 | -- | |
15/13/10 | 5 | |
14/12/09 | 4 | |
13/11/08 | 3 | |
12/10/08 | 2 | |
12/10/07 | -- | |
12/10/06 | 1 | |
