Oil purification is a specialized procedure employing distinctive filters to sift out contaminants from oil. The technique varies but primarily involves a progression of woven structures that capture foreign particles as they traverse the filtration medium. This seamless process aids in the reuse and recycling of oil, paving the way for optimized efficiency and reduced expenses. An apparatus designed explicitly for this purpose is the oil purification machine. Its primary role is to distinguish oil from its aqueous components. Fitted with multiple filters, this machine diligently weeds out any contaminants, delivering an oil product of premium quality. Such refined oil can be utilized for many purposes, including, but not limited to, lubrication or as a fuel source.
Across diverse industries, oil purification is revered for its crucial role in producing superior-quality oils while safeguarding machinery from potential wear and tear. Additionally, it grants enhanced command over the entire production trajectory, ensuring consistent quality while adeptly curbing expenses. Oil purification extends its expertise to nearly every oil variant available, whether diesel, gasoline, or biodiesel.
An Essential for Modern Equipment and Machinery
In today’s world, the wonders of technological advancement shine brilliantly, especially in lubrication. Lubricants have now become resilient warriors, boasting longer lifespans. The machines they serve? Sleeker, more efficient, and designed with a desirable compactness. Modern lubrication systems are akin to fortress walls, leaving no room for leaks or compromises. The sophistication of base oils and their additive allies is unmatched – they withstand more significant pressures, endure hotter temperatures, and demand fewer changeovers. On the flip side, manufacturers have trimmed down the sizes of oil reservoirs, pumps, and filters with their eyes set on optimum efficiency and reduced weight. These leaps translate to slashed costs, diminished environmental footprints, and heightened business productivity.
However, with these advancements comes a caveat: lubricants are now expected to function in increasingly demanding environments and for extended periods. This inevitably means that, with time, the lubricant can become a reservoir of contaminants. Gone are the days when businesses could casually overlook the need for industrial oil filtration. The modern era demands it – not just as a good-to-have but as a lifeline for the health of machinery and lubricants. In essence, while technology has gifted us unparalleled efficiency, it simultaneously underscores the vital role of filtration in safeguarding our assets.
Investing in Oil Filters
For businesses eyeing consistent filtration needs, there’s also the option to lay down capital for personal filtration equipment. Though this is a substantial upfront cost, it’s an investment that could reap hefty savings. By ensuring your lubricants are in optimal condition, you’re not just enhancing the functionality of your machinery but also prolonging its lifespan. For many, this foresight can translate to saving millions in the long run.
Tips for Your Industrial Oil Filtration System
Filter New Lubricant
When you invest in lubricants in extensive bulk volumes, it’s a misconception to assume they require minimal filtration. Surprisingly, when your supplier transfers the lubricant into drums or containers, contamination might already be lurking. Even more astounding is that this fresh-off-the-shelf lubricant can often contain more particle count impurities than the lubricant already operating within your machinery. This potentially means your “brand new” lubricant might not satisfy the cleanliness benchmarks original equipment manufacturers (OEMs) set. So, always remember to factor in filtration, no matter the quantity or perceived quality of your purchase.
Flush Old Systems
Industrial oil filtration is excellent for catching common culprits like dust, dirt, and wear debris, but more lurks beneath the surface. Oxidation byproducts can coat your equipment’s components and pipes in a sticky varnish. Over time, this varnish thickens into a sludge, setting the stage for potential hitches in the future. Even more concerning, these varnish layers can become hideouts for other contaminants, amplifying the urgency for a thorough cleanup.
You might be tempted to think a simple drain and refill of the lubricant is the answer. Think again. Let’s say you manage to drain out 90% of the old oil; the remaining 10% is a hotbed of contaminants. Now, imagine pouring in fresh lubricant. That leftover 10% voraciously consumes the new additives, like detergents, dispersants, and anti-wear agents. And let’s remember the unavoidable downtime during the drain and refill process and the added expense of procuring fresh lubricant.
So, what’s the solution? High-velocity flushing of your equipment. While it requires an upfront investment in time and finances, it’s a proactive step towards ridding your machinery of years of residue. In the long run, it’s a worthy endeavour for the health of your equipment.
Consider Filter Size
When it comes to filtering, size truly matters. Many in the industrial oil filtration realm set their sights on sieving out 10 microns or more particles. Yet could your machinery be yearning for an even finer touch? Could filtration be down to a precise 3 microns? It’s crucial to understand the delicate nature of your equipment and discern the particle threshold it can comfortably bear. Always choose filters in tune with your asset’s sensitivity to ensure optimal operation.
Minimize Lubricant Handling
Ensuring the purity of your lubricant is paramount in maintaining equipment health. Every time your lubricant is touched, moved, or exposed, there’s an increased risk of unwanted contaminants sneaking in. One of the best ways to minimize this risk is by directly transferring the lubricant to the machinery using dedicated piping and valves. Yet, understandably, there are more practical solutions for some operations. If that’s the case for you, take the essential steps to maintain the cleanliness of your hand pumps and buckets. Clearly label them to prevent the accidental mix-up of different lubricants. Combining limited manual handling with top-tier industrial oil filtration puts you in the driver’s seat of exemplary lubrication management.
Also Read – Critical Role of Oil Filters in Automotive Industry
Book a call with KG International to know more about KG oil filters, and our experts will guide you through the process of oil filtration and help you acquire the most competitive filters in the market.